ity of mill drives and power source are important elements in the decision making process This article examines how the NPC calculation plus reliabil ity and power source influence SAG mill selection SAG mill drives There are two types of SAG mill drives Power is transmitted to the grind ing mill either through a pinion and ring
The aspect ratio mill diameter/mill length of autogenous and semi autogenous mills varies widely and can be as high as three or as low as
Cage Mill Crushers Industrial Pulverizing Equipment Ceramic & Brick Clay Crushers Stedman revolutionized material preparation for the brick clay and ceramic industries by introducing more cost efficient processes Read More Size reduction for a variety of minerals Stedman crushers mills and grinders are used in nearly every mineral and mining industry Whether you are
Siddall 1997 show the top ten largest mills by power in Australia for 1991 and 1996 One of the benefits of this approach is that the ag/sag mill circuit is more power efficient though
Development of an equation for tumbling charge and balls plus comparison to plant data suggests that the net mill power for cylindrical semiautogenous mills can be calculated from $${m p} = {D^{}}Lleft {1 } right left[ {left {1 {varepsilon B}} right left {{rho s}/{w o}} right J {J B}left {{rho b} {rho s}/{w c}} right } right]left {{phi c
other methods The ball mill correction factor CFnet is empirical and one way of estimating it was presented by Amelunxen at the Procemin 2013 Short Course by Doll & Amelunxen The SGI equation uses a transfer size between a SAG and ball mill; it is proposed that a synthetic transfer size of 2100 µm be used to model single stage SAG mills ˇ
The YGM grinding circuit consists of one m x m 32 x 32 EGL SAG mill with an installed power of MW in closed circuit with ten 650 mm cyclones The SAG mill product discharges
Wind & Solar Power Generation Back Hydroelectric Power Generation; Electrical Control & Monitoring System ECMS We understand the importance of the SAG mill and have the proper tools to accurately monitor the temperature of the mill s motor This prevents overheating conditions reduces lost production and lowers the costs of
SAG mill liner development draws primarily on practical experience from SAG milling operations supported by computer based modeling of charge motion in SAG mills and on established good design practice Liner design needs to respond to the process aspects of mill liner action that are critical to good SAG mill performance the impact of shell liners on the
Similar to the impeller design affecting pump capacity the pulp lifter design affects the discharge capacity or mill throughput of AG and SAG grinding mills Generally the discharge from AG/SAG mills consists of one or both of the following components slurry water and finer particles and pebbles 20 100 mm Single stage AG/SAG mills
SAG mill base power was estimated from pilot plant data at kWh/t the basis was a SABC circuit of 8% ball charge Maximum SAG mill power was determined by deducting the installed ball mill pinion power of kWh/t from the maximum overall circuit power of
2 22ft Dia x 6ft Long SAG Mill Size 22ft Diameter x 6ft Long Type SAG Mill Semi Autogenous Grinding Condition Used Location Mexic ID 1382807 Quote 18ft Dia x 9ft Long SAG Mill 18ft Dia x 9ft Long SAG Mill Size 18ft Diameter x 9ft Long Type SAG Mill Semi Autogenous Grinding Condition Used Toshiba Drive M ID 1382776 Quote
Attempts to continuously sample and measure the significant variables of the secondary mill discharge are also open to question As a result the mill operator is left with the power draw on the secondary mill motor as the only positive measurement of a process variable to guide him in operation and control of the circuit
Total grinding power consumption decreases and SAG mill capacity increases significantly Later tests with other types of ore have shown lesser differences between those size distributions However the effects on power consumption and mill capacity have been the same confirming the strong effect of small variations in the ultrafines
There are two parts to SAG mill design best practices First is to choose the SAG mill chamber size and power discussed above that will process the design feed every day including those days when mostly hard ore is available Second is to engineer the grinding plant so that optimization can be done quickly
the SAG mill and the key testwork data is given in Table 1 The total weight of the emptied out charge was tons making up a total mill slurry filling of 43 % and a ball load of 22 % The
SAG MILL TESTING AN OVERVIEW OF THE TEST PROCEDURES AVAILABLE TO CHARACTERIZE ORE GRINDABILITY AUTHOR VERRET G CHIASSON AND A MCKEN SGS KEYWORDS Comminution grindability grinding SAG mill AG mill milling HPGR work index pilot plant INTRODUCTION The resistance of ore samples to
A typical relationship of motor power/torque output M1 with mill speed is illustrated for a nominal or rated motor speed equivalent to 72% CS Examples of the power requirement developed by a mill charge as mill speed increases have been added for a 10% v/v ball charge at different total mill charge volumes ranging from 15 30% v/v
The document presents a mill power equation for semiautogenous SAG mills It develops an equation that calculates mill power based on factors like mill diameter length charge loading characteristics ball and rock densities and fraction of critical speed The equation accounts for both the kinetic energy of material moving in a locked path within the mill as well
SAG is an acronym for semi autogenous grinding SAG mills are autogenous mills that also use grinding balls like a ball mill A SAG mill is usually a primary or first stage grinder SAG mills use a ball charge of 8 to 21% [6] [7] The largest SAG mill is 42′ in diameter powered by a 28 MW 38 000 HP motor [8] A SAG mill with a 44
performing SAG mill It is possible in some cases to modify a SAG circuit to force it to perform better but this often takes time much effort and costly modifications In most cases the capital spent on a properly sized SAG mill may prevent production losses that would be many times greater over the extended start up period
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The accurate prediction of the outcomes in SAG grinding has been a great challenge to researchers and process operators The use of Discrete Element Methods for modelling charge motion in tumbling
The main grinding circuit at Les Mines Selbaie consists of two mills one SAG mill in closed circuit with an 8 x 20 vibrating screen with 700 micron deck and one ball mill The SAG mill is 27 diameter x long The Holt McDermott grinding circuit uses a large primary SAG mill which is diameter x